Best MIG Welder Under 500 USD [Reviews in 2020]

Mig Welder Under 500

Mig Welder Under 500

Before indulging in the in-depth study of the MIG welders, let us comprehend the purpose of a MIG welder. Well, MIG welders are used for a welding process.

This welding process involves the melting and joining of metals with the help of electricity. It uses a lot of electricity to craft an electrical arc between the metal being welded and an electrode wire.

During that process, the arc melts the wire, which the expert’s deposit to generate the weld.

So, if you want to do some MIG welding, you should opt for the best MIG welder under 500.

Top chart of the best MIG welder Under 500

ImageTitleRatingCheck Latest Price
Forney Easy Weld 261
[Editor Choice]
4.5/5Buy It On Amazon
Hobart 500559
[Editor Choice]
4.6/5Buy It On Amazon
VIVOHOME Portable Flux Core4.3/5Buy It On Amazon
SUNGOLDPOWER MIG 150A4.4/5Buy It On Amazon
LOTOS MIG140 1404.5/5Buy It On Amazon
HITBOX Welder MIG2504.3/5Buy It On Amazon
Forney Easy Weld 140 MP4.4/5Buy It On Amazon

Why do you need the best Mig Welder?

Best MIG Welder

Best MIG Welder

There are numerous reasons for which you should use the big $500 welders. So, let us check the reasons why you will need these MIG welders.

High quality

With these MIG welders on your side, you can get high-quality welding. So, you can see that opting for these welders can never go wrong.

Also, they will serve your welding purpose quickly. Thus, do not hesitate much before bringing the best MIG welder Under 500 on the boards.

No entrapment of slag

Whenever you are using any of the MIG welders, you don’t have to worry about the entrapment of slags. So, you can comprehend that they will provide you with the best welding results.

One of the reasons why they don’t have any entrapment of the slags is that these welders don’t use flux.

Protection

The gas shields that you will get with these products will protect your arc. They will do it to stop the loss of alloying elements.

Moreover, these MIG welders will produce minor splatter.

Versatile

All of the MIG welders are quite versatile. To be precise, you can use them on a huge variety of alloys as well as metals.

Reviews of top-rated MIG welders under 500usd

1. Forney Easy Weld 261


It is one of the best MIG welding machines that you will get. One of the most notable aspects of this product is that it is pretty easy-to-use. It comes with a feature named feed speed control.

With the help of that feature, you can get the perfect welding. Also, it is a pretty great product that will serve your purpose within a short time.

It is capable of producing 140 Amp of output, and that will help you to solder mild steel up till 1/4 on the plate. Besides, it is a portable welder that you can carry wherever you want.

You don’t have to confront any complications while taking this product.

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Pros

  • It is quite an effortless product. Anyone can use it without any issues.
  • Moreover, it is also a compelling product that is capable of creating an output of 140 Amp.
  • Also, you can carry it to different places. It is a pretty lightweight portable welder that you can check.
  • Besides, it is quite a durable product that comes in a metal case. It is built in such a way that it will take care of your welding every day. And it is also compatible with 2 and 10 pounds roll of wire.

Cons

  • There are no such cons to this product.
  • Equipment Body color is not long lasting.

2. Hobart 500559 Handler 140 MIG Welder


Another MIG welder under $500 that will impress you is the Hobart 500559 Handler 140 MIG Welder. Well, it is compatible with most of the metals like copper, cast iron, Titanium, Brass, cast iron, magnesium alloys, flux-cored aluminum, and numerous other things.

Besides, it is also capable of welding 24 ga up to 1/4 in mild steel. The feed speed range of this welder is also up to the mark. The feed speed of this product ranges between 40-700 IPM.

And if there is no load, the feed speed varies between 50-740 IPM. The output of this tool is also impressive. It is capable of creating 25-140 Amp of output.

Moreover, the duty cycle of this product is 20%, with 90 Amp.

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Pros

  • It is quite a compelling product that is capable of creating an output of 25-140 amp. Therefore, you can see that it will serve your purpose quite rapidly.
  • It is compatible with lots of metals and alloys like cast iron, copper, Titanium, Brass, magnesium alloys, and numerous other things.
  • Also, it consists of 5-position voltage control, and that ensures a stable arc during all the welding thicknesses.

Cons

  • Some people are saying that it is not working precisely after few weeks of usage.

3. VIVOHOME Portable Flux Core Wire No Gas MIG 130 Welder Machine


It is one of the unique products on the list that come with a unique feature. Well, it is a no reaction welder that prevents the oxidation of the welded part.

It uses convenient flux-cored wire, which is capable of self-releasing the inert metal gases. And for that reason, it is one of the best options when it comes to home repairs as well as hobby projects.

Also, it is best compatible with stainless steel as well as mild steel. With this product on your side, you can get a professional welding touch.

So, do not hesitate much before opting for this product. We assert you that it will not disappoint you.

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Pros

  • It is a no reaction welder. You don’t have to worry about the welded parts if you use this welder.
  • This welder is best compatible with mild steel and stainless steel. Once you start using this welder, you will get professional welding results.
  • The design of this product is also up to the mark as it is portable. You can carry this welder wherever you want.

Cons

  • It is a portable product, but it doesn’t come with any generator.

5. SUNGOLDPOWER MIG 150A Welder


The first thing that will attract your mind is the voltage of this product. It comes with a tension of 110V. Therefore, you can see that it has a pretty attractive voltage.

Besides, it comes with adjustable power settings, and that makes it one of the most suitable products to use. Also, it is a pretty compelling product that produces the output of 80-150 Amps.

Also, it is a flux wire welding machine that comes with thermal protection. Therefore, you can understand the efficiency of this product.

Also, you can consider this product to be ideal for mild steel. However, it is also compatible with iron as well as other metals.

Moreover, it has a feed speed control. Therefore, you can understand that it is a convenient welder that will provide you with precise welding.

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Pros

  • The best part about this welding machine is that it will not produce any inert gases. Therefore, you can use it without any concern.
  • The voltage of this product is also up to the mark. It is capable of producing 80-150 Amp of current.
  • It has a safety control feature that will ensure your safety.

Cons

  • You will find no such cons of this product.

5. LOTOS MIG140 140 Amp MIG Wire Welder


It is one of the most persistent welders that you will find. Once you bring this welder to your house, it will stay by your side for a long time.

The most remarkable part about this welder is that it will provide you with a stable as well as better welding experience.

Also, there is a switch to this product. If you want welding for a long time, you can release that switch. After that, the welder will take care of the job.

Also, with this welder on your bucket, you can now accomplish precise welding. Well, it will help you to do your welding in such a way that it will look professional.

Also, it is a versatile product that you can use for several purposes.

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Pros

  • It is one of the most enduring welders that you will find. You can make use of it for a long time.
  • You can control the wire feeder speed according to your preference. And that will provide you with precise welding.
  • Also, this welding machine is compatible with almost all metals and alloys.

Cons

  • Sometimes the flow meter doesn’t work precisely.
  • You will not get any extra tips with this product.

6. HITBOX New Arrival Mig Welder MIG250


Another best MIG welder that will serve numerous purposes of yours is HITBOX New Arrival Mig Welder MIG250 MIG TIG ARC Welding Machine.

Well, it is a multi-functioning MIG welder, which you can use for several works. Also, one of the exceptional parts of this product is that both gas and gasless are available.

You will find a solid wire in this product for gas welding iron. On the other hand, you will get a flux-cored cable, which will serve the purpose of gasless welding of stainless steel and carbon steel.

Also, the design of this product is up to the mark. It is small on size and lightweight. And for that reason, you can carry it easily.

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Pros

  • This MIG welder is a multi-functioning welder that will serve a lot of purposes.
  • In this product, you will find both gas and gasless welders. Therefore, you can comprehend the efficiency of this product.
  • The design of this welder is also pretty appealing. It looks beautiful, and it is lightweight, small, and easy-to-carry.
  • You will get a one-year warranty with this product.

Cons

  • Some people are saying that it is not that good when it comes to gas welding.

7. Forney Easy Weld 140 MP, Multi-Process Welder


Well, it is also a multi-process welder that will help you in numerous ways. To be precise, it will provide you with all the things in a single machine.

Also, you don’t have to come across a lot of any complications while using this product. It is a pretty easy-to-use product that almost everyone can use.

Besides, you can control your welder precisely if you opt for this product. You can control the wire feed speed of this product and accomplish the perfect welding.

It comes with a three-position switch, which will allow you to change the process as soon as possible. Besides, it comes in an all-metal case, and that will protect the product from almost all the issues. Moreover, it comes with a lot of attractive specifications.

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Pros

  • It is a multi-process welder that you can use for numerous purposes.
  • Also, it is quite an easy-to-use product. All you have to do is to go through the instructions precisely. After that, you can use it without any issues.
  • You can precisely control your weld with this product on your side.

Cons

  • While using this product, you will not find any cons in it.

How to find out the best MIG welder?

MIG Welder under 500

Before choosing the best MIG welder under 500, it is imperative to consider some points. So, let us check some of the factors that you should consider before buying the best MIG welder.

Maximum and minimum amps

It is the first thing that you have to consider before buying a MIG welder. The ampere ratings are fundamental to review as they will determine the suitability of your machine.

To be precise, it will help you to determine the thickness of your workpieces. However, there is a minimum amp that your computer should be able to create.

Most of the mechanisms that you will find will come with 30-40 amps. And they are capable of welding a 1.00 mm sheet.

Manufacturer

Acknowledging the manufacturer is also one of the most important things that you should do. Considering the manufacturer will help you to make the right decision.

It will also ensure that your product will serve your purpose for the long. Besides, the brand will also provide the quality of the product.

Try to opt for famous brands as they have a lot of happy customers in their palate. You will not get disappointed after using their product.

Duty cycle

It is one of the most important things that you should consider before buying a product. The duty cycle is nothing but the 10 minutes period where you can weld before the welding machine overheats.

Let us deliver you an example so that you can understand it more precisely.

Well, if a welder has the duty cycle of 70% at 100 amps for over 10 minutes, then you can use the welder continuously for 7 minutes at 100 amps.

After that, you have to take a 3 minutes break before overheating it.

So, these are the points that you have to consider.

Buying guide of the MIG welder under 500USD


It is the time to comprehend the buying guide of the MIG welder under $500. Comprehending the buying guides will help you to make the right decision.

Therefore, to help you out, we are presenting you with the Mig welder buying guide. Well, here you have to consider some points before buying the welder for yourself.

Duty cycle

Again, you should check the duty cycle of the product. It will ensure the efficiency of the product. We have already discussed the definition of the duty cycle.

It is nothing but the time that you can make your machine run before cooling it for the overloading. The more the duty cycle, the better the performance.

So, you can understand that it is one of the most important things that you should check before buying the product of your choice.

Weight, portability and size

Well, the weight, size, and portability of these products have an essential role to play. In case, if you are buying a MIG welder for large jobs, then you should check the volume.

Make sure that the amount is up to the mark. And if you are buying a MIG welder for small jobs, small size and lightweight will serve the purpose of yours.

The metal thickness and size of the wire weld

It is one of the fundamental things to consider. You should know that the machines are incorporate with the same cable, which you are about to use for the welding.

For instance, if you are buying a welder to weld stainless steel, the wire must be made of stainless steel. Also, you should acknowledge that thicker metals require longer cables.

And the thinner metals need small cable. So, the best option for you to opt for the product that is compatible with almost all the metals.

User guide of the best MIG welders

Mig Welder Using Guide

Mig Welder Using Guide

So, now we will look at the user guide of the MIG welders under $500. It will help you to use the product precisely. Besides, if you acknowledge the user guide, you can use it without any accidents.

So, here is the user guide that you should know about this product.

  • Make sure not to come in contact with any electric parts. Or else, there is a possibility that it may cause some fatal burns and electric shocks.
  • Also, try to keep your distance from the gas and fumes. They are pretty harmful to your health.
  • Besides, try to do the operation in the vast space. Doing the activities in the small area may cause your chock.
  • A hot work piece and spark after the welding work may cause a fire. So, make sure that you have all the safety issues covered. Or else, it will be too late.
  • Check whether the wire is poorly connected or not. And if you witness that the cable is poorly connected, you should take care of it immediately. It may cause a fire outbreak.
  • Also, check whether the connections are complete or not. If they are not connected precisely, there is a possibility that it will cause a short circuit. And when a short course takes place, it can cause a fire.
  • Make sure not to weld on the surface of tinder pieces of stuff. Or it may cause some unwanted explosion.
  • Also, never weld the containers that are airtight like pipes and slots. It will break them
  • Always keep your distance from the spark and the residue. It will cause some unwanted harm to your eyes. Also, there is a possibility that it will harm your skin as well.
  • Never allow fingers, clothes, hairs, etc. near the moving parts like the fan. It may cause some functional distress to the machine.

Top features of the best MIG welder

Top features are one of the reasons why a lot of people head towards these products. Due to the top features, they have a lot of happy customers. So, let us get some useful insights about the top features of this product.

Heavy duty

All these products come with substantial duty features. And that signifies the fact that you can use them for long periods. You don’t have to worry about big jobs.

They come with an impressive duty cycle, which will help you to accomplish the massive works within a considerable amount of time.

Multi-purpose

All the products that we mentioned above come with the multipurpose facility. To be precise, they are compatible with welding almost all the metals.

Some of the prevalent metals that it is capable of welding are cast-iron, stainless steel and numerous other things.

Durability

Another feature for which you should head towards these products is durability. They are quite durable product and they will stand by your side for a long time.

Therefore, you can comprehend that buying these products can never go wrong. You can always consider them to be a good investment.

No matter how costly they are, you can always opt for this product.

Easy to use

Well, it is one of the most vital features for which these products are so famous. They are pretty effortless. You don’t have to seek help from any professional to use this product.

All you should do is to go through the instructions precisely. After that, you will see that you are not facing any issues while using these MIG welders.

Speed control

Welding speed is essential. So, all these products come with speed control. And for this reason, you will get precise welding for these products.

So, these are some of the most impressive features for which people are considering these products.

Why are we recommending these MIG welders for you?

Now, we are about to tell you why we are recommending these products to you. It will give you a bit clearer idea about these products.

So, here are some of the reasons why we are choosing these MIG welders over others.

Quality

When it comes to traits, there are minimal products that can occur on par with them. They are made up of the best quality of the materials.

Therefore, you don’t have to worry about the longevity of these products. They will be there for you for a long time.

To be precise, you can make use of those products for years, without worrying about their health.

Multi-purpose

Yes, you heard it right. They are multipurpose products that you can use for numerous purposes. For instance, you can use them for welding several metals.

Some of the common metals that it is capable of welding are stainless steel, iron, cast iron and numerous others.

To be specific, you don’t have a look here and there for different welders to weld dissimilar metals. You will get everything within these products. So, you can easily acknowledge that they are master of all trends.

Efficiency

Efficiency is another reason for which you can head towards this product. All these products are pretty efficient and are capable of doing numerous things.

They have fantastic outputs and those outputs are pretty powerful as well. Due to their capability, you can accomplish your work within a very short period.

You don’t have to hold off for hours to perform your task. Besides, their voltage is also up to the mark. No matter what happens, you don’t have to think about their efficiency.

So, these are some of the reasons why we are recommending these products to you. You can easily comprehend that these products will never make you disappointed.

Why have we chosen those seven MIG welders?

MIG welders

MIG welders

There are lots of reasons why we have chosen those products for you. After doing some studies and observation, we came to the point that these seven products are the best products that you can choose.

So, here are some of the factors, depending on which we grounded our decision.

Features

Features are the most vital things when it comes to judging a product. If you cannot comprehend the elements of a product, your judgment about the product will be considered incomplete.

So, if you can look at the features of these products, you will understand that they are some of the best products. All the elements are pretty attractive, and they will help you to serve your purpose precisely.

Portability

You must know that all these products are pretty portable. You can carry them wherever you want and whenever you want.

Besides, they are pretty lightweight so that you don’t have to face any issues while selling these products. It is one of the reasons why we are choosing the above-mentioned products to you.

Easy-to-use

Whenever a product is complicated, a lot of people will move away from those products. So, to make you use these MIG welders, we are providing you with the products that are easy to use.

Whenever you operate these machines, you don’t have to think about any complications. You can use them without any problems.

Well, the best choice for you is to go through the user manual precisely. After that, you will find that all of them are quite easy-to-use.

Safety

Safety is another reason why we are recommending you with these products. They come with all the safety features, which will keep you safe while operating the machine.

So, these are the reasons why we are suggesting to you with these products.

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Are cheap MIG welders any good?

Well, there is numerous affordable best MIG welder Under 500 rust you can check. We can understand that sometimes money is a big deal.

It becomes hard for us to buy a costly machine. However, you don’t have to worry about anything.

You will find a lot of MIG welders that will serve your purpose. Also, you don’t have to worry about anything as they will come with all the convenient features.

No matter what the price is, they will do the needful.

But one thing you have to make sure that the quality of the product is up to the mark. Or else there is no point in buying these products.

To be precise, you must ensure that they will stay by your side for a long time.

Also, you must check the features as it is the most important thing that ensures the quality of the product. Also, the features will ensure the effectiveness of a product.

Moreover, do not try to settle for a product that doesn’t come with compromised features. In that case, your investment will be considered useless.

Therefore, the best thing that you can do is to do comprehensive research before buying a product.

Are gasless MIG welders any good?

Well, if you are planning to buy a gasless MIG welder under $500, you can consider it to be a good decision. There are various benefits that you will enjoy if you opt for a MIG welder.

Therefore, to clear out your decision, we are about to provide you with some of the benefits of gasless MIG welders. It will help you to make the right decision. So, here are the benefits that you will enjoy after buying a gasless MIG welder.

  • Compared to the other welders, it is lighter. Therefore, you can understand that it is quite easy to carry. You can transport it to wherever you want. Besides, you don’t have to give any extra efforts while carrying these welders.
  • Also, when it comes to maintenance, you don’t have to give any extra effort. Like the other welders, you don’t have to clean it regularly.
  • Another benefit of these welders is that flux of these welders will help you to weld through rusted surfaces. Besides, it will also allow you to weld through the painted surfaces without any problem.

So, you can see that there are numerous benefits of gasless welders. You can buy them without any hesitation.

Can you MIG weld without gas?

Well, yes you can MIG weld without a gas. In that case, you have to opt for a gasless welder. If you can opt for these welders, you can enjoy a lot of benefits.

Well, the other name of no gas MIG welder is flux core wire welder. Compared to other welders, it is a bit easier to use. To be precise, if you are a beginner you should opt for this product. One of the reasons why it is best for the beginners is that you don’t have to opt for a gas cylinder to use these welders.

Besides, you don’t have to worry about any kind of maintenance. There are no efforts involved when it comes to the cleanliness of these welders. To be precise, they are considered from all the positive perspectives.

Also, one of the most impressive parts about these welders is that they will serve the purpose of welding in the galvanized surfaces. Also, due to their flux, you can weld the rusted surfaces as well.

Therefore, you can understand that you can do welcome without the gases as well. All you need is a gasless welder.

Can you cut with a MIG welder?

Well, you can use MIG welders to cut plasma. So, if you have a sheet of steel and a MIG welder, you can do the cutting precisely. Sometimes, there is a possibility that there is no oxy-acetylene torch and a plasma cutter as well.

Hence it will be hard for you to do the cutting of steel. During that time, you can opt for the MIG welder under 500 USD to serve the purpose of your cutting. Well to accomplish the task of your cutting, you have to follow some steps.

If you can follow those steps precisely, you will experience perfect cutting of the steel or the plasma.

Therefore, to help you out, we are providing you with the steps that will help you in the process of cutting. So, here is the process that we are talking about.

Step 1- Warning

Yes, you hear it right. The warning is the first step in this process. You have to understand that it involves a huge amount of voltage.

Besides, it produces sparks, fumes, and high flash. So, you have to maintain safety precautions while using this welder.

Step 2-Cutting

Now you have to set the arc. Once you set the arc properly, it will be easier for you to accomplish the cutting.

When MIG welding, do you push or pull?

  • When it comes to MIG welding, pushing is something that we do. Well, all you have to do is to push away the gun from the weld puddle. Whenever you are pushing the gun, it creates a wide ladder as well as lower penetration. It happens due to the arc force which is moving away from the weld puddle. So, you have to push while MIG welding.
  • Also, if you want to apply the pull method, you can do that as well. Here, you have to point the welding gun at the back of the puddle. After that, you have to drag it from the deposited metal. Well, it will create deeper penetration along with a narrow bead. So, you can understand that it will provide you with a better build-up.

Therefore, you can see that MIG welding is compatible with both push and pull techniques. It is up to your choice to choose the process which you think is best for you. We assure you that you will not get disappointed.

FAQs

What role should I use and how to take care of the tension?

The size and type of your welding wire will decide the role that you will use. Make sure that the roll that you are choosing obtains a consistent and smooth wire feeding.

There are three types of everyday choices. The three types that you can select are V-knurled, V-groove, and U-groove.

How to accomplish the best results from MIG welding wire?

There are numerous parameters that you have to consider while when you are opting for the best results. The most exceptional thing that you can do is to check the manual or the datasheet of the product, precisely.

Also, determine the amperage, wire feed, and voltage of the products. If you can consider these, you will get the best results.

Which contact recess should I opt for?

Also, you have to consider some of the parameters before choosing the best contact recess. Some of the parameters that you have to consider are welding wire, welding mode, application as well as shielding the gas that you are using.

Try to opt for 1/8 or 1/4 recess. It will serve your purpose precisely.

What is the best shielding gas for MIG welders?

Again, the shielding gas that you will choose depends on the application and the wire. If you can select CO2, it will provide you with better penetration.

So, CO2 is the best option when it comes to thicker materials. And if you want even more penetration, you can mix Argon and CO2 together.

The best ratio that you can opt for is 75% of Argon and 25% CO2.

Does shielding gas affect the finished weld’s quality?

In the case of most of the welding applications, CO2 will provide you with maximum shielding. However, if you have a flatter bid profile, you should opt for a mixture of gases.

You can mix Argon with CO2. The best proportion that will help you is 75% of Argon and 25% CO2. It will provide you with the best shielding.

So, these are all the things that you need to know about the best MIG welders. If you can go through the points written above, it will be easier for you to bring the best welder on the boards.

 

Abu Zahid Zuhin
 

I am Abu Zahid Zuhin. I am a professional welding expert. Even I am a blogger. I love to write content for my blogs. I have several blogs and WeldingMachinesForYou.com is one of them. I always love to share my experience on my blogs

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